Is engaged in the development, design and manufacture of model equipment from epoxy plastics, wood, aluminum and expanded polystyrene.
Engineers-modelers work in CAD-programs on CNC-centers and make model equipment for manual and machine molding of various series.
At the enterprise there are two ways of making forms:
Formation of XTC-process based on furan resins takes place on English machines "Omega" with a capacity of 10 and 15 tons per hour. All forms are coated with a non-stick coating on an alcohol basis using watering, spraying and mechanical coating. This process provides high dimensional accuracy and high-quality external surface of the castings.
2. Machine molding
Manufacture of classic sand and clay molds of hydraulic pulse shaping on the HEINRICH WAGNER SINTO HSP2 machine with a flask size of 800x600x300 mm (and also on the SAVELLI machine). The advantages of this type of molding are high dimensional accuracy, no displacements, minimal foundations, high hardness of the mold. The molding mixture is made at the automatic station WEBAC.
Molding machines ensure the production of European quality castings of European quality
Equipped with crucible induction steelmaking furnace Inducotherm 2x2 tons. In this type of furnace, carbon steels, low- and high-alloy steels, manganese steels, low-alloy and high-alloy cast iron, as well as high-strength, with vermicular graphite, copper and aluminum alloys are melted.
Blow out and thermal separation
It is equipped with crushing chambers and thermal furnaces with a mobile hearth in size 4.5x2.6x1.6 meters, as well as shaft type furnaces and calculating basins with a volume of 120 and 30 m3 of water.
1. Branch of stump and cleaning
Casting is done manually
2. Heat treatment department
They are equipped with chambers and thermal furnaces with an outbuilding site measuring 4.5x2.6x1.6 meters, as well as shaft type furnaces and hot water tanks with a volume of 120 and 30 m 3 .
Performs rapid analysis of the chemical composition of raw materials, materials, melted metals and alloys on the emission spectral analyzer Solaris CCD Plus (Italy), Argon 5. Analysis and testing of molding mixtures and mold hardness. Hardness testing of finished castings by the Brinell and Rockwell method. Mechanical properties are tested on a tensile machine ZD 10/90. The microstructure is controlled by a microscope. The characteristics of the castings are recorded in the product quality certificate.